Author : Amol Y. Patankar

Piping design is the basis for every aspect of material flow within and outside the plant. For example, in many processing plants, material movement inside the various units must be optimized to ensure that it travels the shortest distance and over the fewest bends possible to be processed quickly. Basically, a piping system is a closed system having several components that carry or transfer the fluids (liquids, gases, or slurry) from one piece of equipment to another or from one place to another. For a complex or an industrial plant. There are many aspects to be considered while it is designed, and one of the most prominent is piping design and its modeling. The basic design code used for the above plant is the ASME B31.3 process piping code.The main objective of this paper is to provide an aesthetic and optimized piping design that fulfills the required process with a sustainable, long-lasting design with the help of stress analysis by using CAESAR II software. Stress aims to resolve all the forces in the components and check the load and flexibility of the piping system that could work during conditions such as sustained operation, hydrostatics, and seismic. To provide suitable supports to make the system balance with all working conditions. Here in this project, we have taken one example of a filled coating piping system, which is one of the more complicated processes in the roof singles manufacturing process and has a normal temperature of 425 °C.

Keywords: Piping design, 3d modeling, Filled Coating system, Stress Analysis, CAESAR II optimized & sustainable design.